European Case Law Identifier: | ECLI:EP:BA:2011:T140209.20110301 | ||||||||
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Date of decision: | 01 March 2011 | ||||||||
Case number: | T 1402/09 | ||||||||
Application number: | 02736073.4 | ||||||||
IPC class: | C23C 22/34 | ||||||||
Language of proceedings: | EN | ||||||||
Distribution: | D | ||||||||
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Title of application: | Treating solution for surface treatment of metal and surface treatment method | ||||||||
Applicant name: | NIHON PARKERIZING CO., LTD., et al | ||||||||
Opponent name: | - | ||||||||
Board: | 3.2.07 | ||||||||
Headnote: | - | ||||||||
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Keywords: | Amendment extends beyond content of application as originally filed (yes) - no obvious correction of an obvious error | ||||||||
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Summary of Facts and Submissions
I. The applicant lodged an appeal against the decision of the Examining Division to refuse the European patent application No. 02 736 073.4.
II. Claim 1 of the English translation of the International application originally filed in Japanese reads as follows (emphasis added by the Board):
"1. A composition for surface treatment of a metal containing iron and/or zinc, comprising component (A) and component (B); (A) a compound containing at least one metal element selected from the group consisting of Ti, Zr, Hf and Si, (B) a compound containing fluorine as a supplying source of HF, wherein, ratio K = A/B between total mole weight A of metal elements of Ti, Zr, Hf and Si in the compound of component (A) and mole weight B which when total fluorine atom in fluorine containing compound of component (B) is converted to HF is within the range of 0.06 <= K <= 0.18."
III. The Examining Division held that the amended claims 1 of the set of the main request and of the first auxiliary request, both as filed with letter of 12 December 2008, contravened Article 123(2) EPC for now defining the ratio K based on "mole concentrations" rather than the "mole weights" used to define this ratio in original claim 1.
IV. With its grounds of appeal the appellant requested to set aside the impugned decision and to grant a patent on the basis of the claims 1-9 of the single request as filed together with the grounds of appeal dated 4 June 2009. As an auxiliary request oral proceedings were requested.
V. With a communication dated 21 May 2010 and annexed to the summons to oral proceedings the Board gave its preliminary and non-binding opinion with respect to the claims of the single request.
The Board stated amongst others that it appeared not to be evident that, as argued by the appellant, a mistranslation of the Japanese language International application as originally filed took place but that the proposed amendment of claim 1: "wherein, ratio K = A/B between total mole concentration A of metal elements of Ti, Zr, Hf and Si in the compound of component (A) and mole concentration B which when total fluorine atom in fluorine containing compound of component (B) is converted to HF is within the range of 0.03 <= K <= 0.167" appeared to contravene Article 123(2) and Rule 139 EPC.
VI. With letter dated 19 October 2010 the appellant submitted, as a response to the summons to oral proceedings, an amended set of claims 1-8 among which only claims 5-8 have been amended in order to overcome objections raised by the Board, being supported by explanations of the amendments carried out therein. Furthermore, the appellant submitted a totally different line of arguments concerning its proposed amendment of claim 1.
This letter did not contain any argument concerning the former mistranslation arguments.
VII. Oral proceedings were held on 1 March 2011. The only issue discussed was the proposed amendment of claim 1 in the light of Article 123(2) and Rule 139 EPC.
The appellant requested that the decision under appeal be set aside and that a patent be granted on the basis of the claims filed with letter dated 19 October 2010.
At the end of the oral proceedings the Board announced its decision.
VIII. Independent claim 1 of the single request reads as follows (emphasis added by the Board):
"1. A treating solution for surface treatment of a metal containing iron and/or zinc, which comprises component (A), component (B) and component (C); (A) a compound containing at least one metal element selected from the group consisting of Ti, Zr, Hf and Si, (B) a compound containing fluorine as a supplying source of HF, (C) a compound containing at least one metal element selected from the group consisting of Ag, Al, Cu, Fe, Mn, Mg, Ni, Co and Zn, wherein, ratio K = A/B between total mole concentration A of metal elements of Ti, Zr, Hf and Si in the compound of component (A) and mole concentration B which when total fluorine atom in fluorine containing compound of component (B) is converted to HF is within the range of 0.03 <= K <= 0.167; the concentration of component (A) indicated by the total mole concentration of metal elements of Ti, Zr, Hf and Si is within the region of 0.05 to 100 mmol/L; the blending amount of compound of component (C) is adjusted to the sufficient amount to make the free fluorine ion concentration measured by fluorine ion meter smaller than 500 ppm."
IX. The appellant argued essentially as follows:
It is firstly clear that the definition "mole weight" in the context of said ratio "K = A/B" as comprised in claim 1 as originally filed is erroneous since it does not allow to obtain K values in the entire claimed range. So the question to be answered is what meaning should this term, in its original Japanese form, actually have for the skilled person.
There are only two possibilities, namely either the "molar concentration" (or "molar amount") or the absolute "weight". The only interpretation, however, that makes sense is the molar quantity or concentration. This follows already from the language of the claim and the fact that the term "mole" is comprised therein. It is also clear for the person skilled in the art that the K-ratio must be established on the basis of molar concentrations taking account of the passages at page 7 of the English translation filed under Article 158(2) EPC 1973 and published as European patent application 02 736 073.4 dealing with the two chemical reaction equations:
(1) H2MF6 + 2 H2O ? MO2 + 6 HF
and
(2) Fe + 3 HF ? FeF3 + 3/2 H2
(according to which HF is consumed by the etching reaction of equation (2) whereby the equilibrium of equation (1) is shifted to the right whereby MO2, the main component of the surface treated film, is formed), and the first full paragraph at page 8 to the end of the first full paragraph at page 9 of the English translation of the International application as originally filed. Therefrom it is apparent that the K-ratio controls the chemical equilibrium according to equation (1). Furthermore, the molar concentration of fluorine should be at least six times greater than the total molar concentration of Ti, Zr, Hf and Si (metal M in equation as component A in the claim), which factor of six corresponds exactly to the upper limit of 0.167 for the K-ratio (see page 7, second full paragraph). The person skilled in the art would therefore expect such a ratio to be based on molar concentrations or quantities since it is the numbers of the atoms in chemicals which determine the chemical reaction.
This also follows from the fact that limitations of the K-ratio apply irrespective of the choice of metal in component A. Assuming that the K-ratio was a weight ratio, the range of 0.03 to 0.167 (1/33.3 to 1/6) would correspond to molar ratios for Ti, Zr, Hf and Si of:
Ti 1/84.0 to 1/15.1
Zr 1/160.1 to 1/28.8
Hf 1/313.2 to 1/56.3
Si 1/49.3 to 1/8.9
Since it is common general knowledge that the position of chemical equilibrium depends on the molar concentrations of the species involved, and since the quoted passages disclose that the technical effects of the claimed treatment solution are dependent on the position of the chemical equilibrium expressed by equation (1), the person skilled in the art would not assume that such vastly different molar ratios could have the same technical effects and therefore would clearly discount the possibility that the K-ratio is defined in terms of weight-based concentrations. There exists sufficient similarity between these 4 metals to assume that they behave identically.
No experimental evidence with respect to the proposed definition is submitted.
It is admitted that this erroneous definition was already present in the term expressed in Japanese characters in the original International application. The upper value of the ratio K range of original claim 1 of 0.06 <= K <= 0.18 cannot be explained but this claim 1 was directed to a composition only comprising components A and B. Compound C bounds fluoride.
It is admitted that present claim 1 does not define the amount of the total fluorine in the surface treatment composition with respect to metal component A. However, this fact does not render useless the upper K-ratio value of 0.167. The definition of claim 1 refers to the concentration or quantity of compound B of which fluorine atoms are converted to HF but actually defines the same mole concentration of fluorine as mentioned on page 7. Therefore the proposed amendment meets the requirements of Article 123(2) and of Rule 139 EPC.
Reasons for the Decision
1. Admissibility of amendments (Article 123(2) EPC)
1.1 European patent application 02 736 073.4 is based on the International application PCT/JP2002/005860 which has been originally filed in the Japanese language under the Patent Cooperation Treaty.
1.1.1 The published International application WO-A-02 103080 (in Japanese language) - which normally corresponds to the originally filed International application - was received at the EPO on 27 December 2002. The entry into the regional phase before the EPO of this application took place on 8 December 2003, among others by filing an English translation in accordance with Article 158(2) EPC 1973 (in the following designated as the "English translation"). The European patent application 02 736 073.4 was then published in the form of this English translation in accordance with Article 158(3) EPC 1973 on 7 April 2004 in Bulletin 2004/15.
1.1.2 Consequently, in the present case where the application documents of the European patent application as originally filed are a translation of the International application filed in Japanese, the content of the "application as originally filed" is that of the International application as originally filed in Japanese (see e.g. T 605/93 of 20 January 1995; point 3.1 of the Reasons; not published in OJ EPO). Thus the content of the published WO-A-02 103080 is relevant for the admissibility of any amendments under Article 123(2) EPC or corrections under Rule 139 EPC during the examination at the EPO.
1.2 Since the appellant admitted during the oral proceedings before the Board that the erroneous English definitions using "mole weight" were already present in that form in the International application WO-A-02 103080 in Japanese the present problem does not arise from a mistranslation of the Japanese original.
1.3 As the applicant has not indicated that the English translation filed on entry into the European phase was otherwise incorrect, nor does the Board have any doubt about its correctness, the following is based on that translation.
1.4 Claim 1 of the single request is based on independent claim 4 and dependent claim 5 of the aforementioned English translation as originally filed but the definitions using "mole weight" used in original claim 4 (which are identical with the definitions in original claim 1; compare point II above) for defining the ratio K have been replaced by the definitions using "mole concentration" (see point VIII above).
This amendment, however, has no basis in that translation for the following reasons.
1.5 Although it is obvious that the definition "mole weight" in the context of said ratio "K = A/B" as comprised in claim 1 as originally filed is erroneous since it does not allow to obtain K values in the entire range, as correctly argued by the Examining Division in the impugned decision (see point 1.1 of the reasons), it is not conclusive as to which of the two possibilities for a correction thereof - "mole concentration" or "weight concentration" - has to be chosen since both of them make technical sense (compare T 1067/02 of 30 November 2004; points 3 to 7 of the Reasons; not published in OJ EPO).
1.6 When asked by the Board during the oral proceedings the appellant could not give any reason as to why the term "weight" would have come into the language of the original claims in Japanese and their literal English translation when the meaning of the term "mole" as such is clear to the person skilled in the art. In this context it is also remarked that original claims 3 and 4 comprised the definition "mole concentration" but only in the context of the concentration range of component (A).
Thus the appellant's arguments based on the language of the claims cannot hold since there exists probability to choose either one of the two possibilities.
1.7 In the first place, the application uses different concentration definitions respectively units for different components of the claimed treating solution such as:
- "mole concentration" (for component A in "mol/L"; see original claims 3 and 4 and examples 1-10),
- "g/L" (i.e. a weight based concentration which is partly used for component A in the examples 1-10),
- "%" (i.e. weight%; see example 3), and
- "ppm" (which is another weight based concentration which is used for the free fluorine concentration and for oxygen acids; see original claim 5 and examples 1-10).
In view of the above it is not directly and unambiguously derivable from the claims and the description as to whether the molar concentration or the weight concentration should be used for establishing said ratio K.
1.8 Further, the appellant's arguments - that it would be clear that only the molar concentration or molar quantity could be meant - cannot hold either, for the following reasons.
1.8.1 It is derivable from page 7, lines 12 to 30 of the English translation that "the metal elements of Ti, Zr, Hf and Si in the compound of component (A) are existing as H2MF6 in aqueous solution containing sufficient amount of HF" and "when the mole concentration of fluorine ion is smaller than six times as much as concentration of component (A) indicated by the total mole concentration of metal elements of Ti, Zr, Hf and Si, these metal elements are existing as salts of said H2MF6 and other acids".
Hence this metal compound has - in aqueous solution containing sufficient HF, i.e. an aqueous solution containing an excess of HF - a molar ratio of M:F of greater than 1:6. This ratio 1:6 or 1/6 corresponds to a value of 0.167.
First of all, taking account of the said excess of HF this molar ratio, however, cannot be equal to said value of 0.167. Furthermore, as admitted by the appellant, present claim 1 does not define said fluorine molar concentration as disclosed on page 7 but uses a different definition of a "mole concentration B which when total fluorine atom in fluorine containing compound of component (B) is converted to HF is within the range of 0.03 <= K <= 0.167".
Additionally it is remarked that, although this aforementioned statement concerning the metal compound of component (A) should also be valid for the two component alternative according to original claim 1 defining only components (A) and (B) in combination with a K-ratio range of "0.06 <= K <= 0.18", said value of 0.18 corresponds to a ratio of M:F of about 1:5.6, the appellant could not explain as to how this fluorine ion molar concentration would fit with said ratio of 1:6. The additional component C which bounds fluorine, however, does not influence said ratio since the bound fluorine still can be converted into HF.
1.8.2 The Board does also not share the appellant's view that it would be clear for the person skilled in the art that the K-ratio must be established on the basis of molar concentrations, on account of the two chemical reaction equations
(1) H2MF6 + 2 H2O ? MO2 + 6 HF
and
(2) Fe + 3 HF ? FeF3 + 3/2 H2
which describe as to how the main component MO2 of the surface treated film is formed.
Although it is visible that the ratio of the total fluorine ions to the metal element M controls the chemical equilibrium according to equation (1) it needs to be considered that the description of the chemistry of such an equilibrium reaction is one thing while the definition of a chemical composition suitable for a surface treatment applying such an equilibrium reaction and comprising the necessary precursor chemicals in specific amounts is another.
In this context the Board firstly notes that the K-ratio definition of present claim 1 does not define the ratio of the total fluorine ions to the metal element M. Claim 1 of the single request simply defines a ratio between component (A), i.e. a compound containing at least one metal element M, and component (B) which is a compound containing fluorine as a supplying source of HF (see point VIII above). However, as can be derived from the English translation (see page 6, lines 12 to 20) component (A) can contain fluorine ions and thus supply additional HF which is not covered by the definition of the K-ratio of claim 1.
Secondly, the definition of the different components of a composition is quite commonly made on its weight basis since it simplifies making the desired composition.
Likewise the use of the definition of the weight unit "ppm" - which for example is used in present claim 1 for defining the free fluorine ion concentration of the solution - is most presumably chosen to simplify the analysis of the composition. In the present case the analysis of the fluorine ion content of the claimed aqueous solution by measuring the same with a fluorine sensitive electrode results in "ppm fluorine ion". This free fluorine ion concentration influences, however, also said equilibrium reaction and should therefore, provided that the appellant's arguments would hold, also be defined by using the molar concentration. This is, however, not the case.
Hence it is not conclusive to use molar concentrations in the case of an equilibrium reaction as alleged by the appellant.
1.8.3 Assuming that the K-ratio was a weight ratio, the range of 0.03 to 0.167 (= 1/33.3 to 1/6) would correspond to the following molar ratios for Ti, Zr, Hf and Si:
Ti 1/84.0 to 1/15.1
Zr 1/160.1 to 1/28.8
Hf 1/313.2 to 1/56.3
Si 1/49.3 to 1/8.9
The appellant's argument that the person skilled in the art would not assume that such vastly different molar ratios could have the same technical effects and therefore would clearly discount the possibility that the K-ratio is defined in terms of weight-based concentrations, is based on the assumption that there would exist sufficient similarity between these 4 metals so that they behave identically and the thereby resulting allegation that these 4 metals produce the same technical effect with a similar efficiency.
However, applying common general knowledge and taking account of the atomic numbers 14, 22, 40 and 72 of these 4 metals Si, Ti, Zr, and Hf, respectively, and their position in the Periodic Table of Elements in the two groups IV A and IV B (thus they have different electron structures) and further considering e.g. their different electronegativities of 1.8, 1.5, 1.4 and 1.3 (which influences the ionic character of the binding with fluorine which has a value of electronegativity of 4.0) and their increasing ionic radius at the oxidation state +4, it would actually be surprising if they would behave identically. The person skilled in the art would therefore refrain from making the assumption that they behave identically.
In this context the appellant admitted during the oral proceedings that no experimental evidence has been submitted. Thus there exists neither proof for the allegation that these 4 metals actually produce the same effect nor that the molar concentration would be the correct concentration which must be used.
1.9 Taking account of the above considerations it might be more probable that the person skilled in the art would choose the molar concentration, but the use of the weight concentration cannot be conclusively excluded. A mere higher probability is, however, not sufficient in order to allow a correction of this term as an obvious error according to Rule 139 EPC since the correction must be obvious in the sense that it is immediately evident that nothing else would have been intended than what is offered as the correction. It is apparent that this condition is not met in the present case.
1.10 With regard to the above the Board concludes that as a consequence the application with claim 1 of the single request extends beyond the content of the application as originally filed and therefore contravenes Article 123(2) EPC. Consequently, the request is not allowable.
ORDER
For these reasons it is decided that:
The appeal is dismissed.